Tuesday, March 09, 2010


New flute: "SPIRIT HORSE"

Finally, here my latest creation, one I've named "Spirit Horse".  It's a closed end flute of Papua New Guinea Walnut, keyed to mid F# (F#4).  It's got a beautiful voice, if I do say so myself, but as I write I've not made a sound file of it yet.

(click on pics to enlarge)


I don't have any deep hidden meanings in any of the designs, although the thunderstorm on the forehead is just that. For me it represents the Thunderbeings, and the supercell storms of the Plains.  To the Native Americans, the horse of the west wasn't on the scene until the early Spaniards brought them.  Once tamed, the horse transformed many tribal cultures, not only for transportation but also for hunting and certainly warfare.  Spiritually, the horse represents freedom and power, a spirit that cannot be broken.  It also represents safe passage into the 'new'.


When I finally decided to make a horse from the solid wood end, I immediately wanted it to look like it was at full gallop...I wanted that movement, that freedom, that unbridled spirit (literally and figuratively!)...and I had this abstract idea of color and designs instead of a 'normal' look, more representative of the Spirit/Dream world. (Too, it may have been a hold-over from painting the Hippie Flute!).  But what to do for the block?

I certainly didn't want a second horsehead...and a regular sweeping bird didn't seem to work.  I thought about an old style geometric block found on the oldest Plains flutes, but then I had this idea to stylize the mane flying in the wind...


I wasn't sure how to get the effect, but since I decided to keep the mane black, I knew I had some flat pieces of Ebony.  I chose a basic block for the base, angled for aesthetics...could have made it 100% Ebony, but it absorbs no moisture and makes a flute 'wet out' under the block where moist breath travels.  I cut four long rectangles of Ebony, and then used my oscillating drum sander to make the 'waves' for the flying mane, hitting the corners as well to round each over.  Too, I wanted a tad separation between the tips of each piece, so I sanded a little off the sides of each tail.  I actually made about 6 pieces, and then sat down and played with it like a puzzle.  I wanted each to look different and not be aligned in the same way...I thought that would be easy but it took some real manipulation to get the four pieces I liked in a precise order.  With a little glue and more sanding, the concept came to life.


I was orginally going to leave the Mahogany base natural, but the more I thought about it the more I liked the idea of reintroducing the turquoise, so I painted it.  While I had ideas for doing other ornamentation, once the block was finished, I had that feeling of peace that my new 'kid' was just as it needed to be.

Friday, February 12, 2010


"KINGFISHER"  mid-G
quartersawn Southern Red Oak
Claro Walnut bird, Walnut hole rings
Ebony band insert in SAC 
~27" long

(CLICK PICS TO ENLARGE)


Another flute hot off the cold winter's press, and this is one fine playing flute.  Closed-ends can be odd flutes to voice and tune sometimes, but this one has a voice that just jumps out of the flute.  All solid at the foot, of course, woodburned and painted, the eyes of hematite beads painted black.

Wednesday, February 10, 2010

A whale of a flute...and it's no fluke!  Well, part of it is, I guess...

(click on pics to enlarge)

I think it was 1.5 years ago that while walking Mercy on a trail I found a little 3-inch plastic Orca some child had dropped.  At the time I thought I should make an Orca flute or make a block like the toy, as it had a neat shape.  Basically, I just started messing around with ideas. I had a foot-long chunk of Sapele (suh-PEE-lee) that I mused could serve as the body for a very different style of flute, building the flute mechanism into the body itself.

I cut the large rectangle about a third up from the bottom, lengthwise.  I routed only the thinner section, given my limited flute length, which makes the design like one of my flat-bottomed half-pipes.  As you'll see in the photos below, to play this flute you roll the Orca over and blow through its mouth.


The fins and fluke are made of Bubinga, and only until a week ago I had no base on which to display the flute.  I was originally thinking of driftwood, though I didn't have any on hand.  But I did unearth a big piece of Manzanita root I'd forgotten about, and decided to scoop a big piece out of the top to look like a wave and hold the flute.  Some hand-rubbed finishing set it off handsomely.


To hold the Orca in place, I added a small wooden peg that goes into one of the two top playing holes.  The large hole in the photo below is simply the 'end' of the flute...air has to exit somewhere for these flutes to work.  The bigger challenge was to design a block that was integrated into the flute and didn't use a leather tie...the answer was to take small thin pieces of wood, angling the inner edges to 45 degrees, thus building a snug slot for the block.  Once I got the design working properly, I sanded down the outside so it blended beautifully.


With a simple pressure the block can be slid out easily...


The flute is a tad under 12" long, and is tuned to ultra-high Bb Verdi tuning (A432).  The aerosol can gives a good size reference...


...and it was 'adopted' just last night!  Haven't even made a recording with it yet, but that's on my to-do list before I mail it.

As a good friend suggested, could you call this an orcarina?....  :-)

Wednesday, February 03, 2010

(EDITOR'S NOTE: THIS WAS A RECENT POST IN MY MANUSCRIPT-IN-PROGRESS, "MILEPOST 50"...worth the read to understand where this ol' flute maker is coming from...)

The “UGLY BOY” Story
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Among the many hats I wear is that of a flute maker.  On occasion someone will quip, “that’s an interesting hobby you have there.”  It’s at that point I quietly know they don’t ‘get it’.
It’s no hobby.  It’s no ‘just something I do in my spare time’ (whatever THAT is….).  For me, it is my very Soul’s work, not only crafting instruments but creating music with my singing sticks.  Devotees to the Native American style of flute almost to a one use the expression “how the flute found me”… for me (and many others) it represents things spiritual, medicinal.
This chapter is about how my flutes got their name.  How the flute ‘found me’ could be another chapter in itself, but to quickly explain that it is to give you a keener insight on how purposeful everything is for me as it relates to the Flute.
At the time, I was full-timing in a 31-foot RV on top of a mountain north of Asheville, NC.  Cozy quarters for me, my 2 dogs and a stray cat, which you can read more about in Chapter XX.  A Native American arts and craft store was going out of business in town, and while I had very little spare money, I wanted something special for the RV and my small altar I kept.  For as long as I can remember I have felt a deep connection with Native spirituality, though in this lifetime I’m as white as Wonderbread.
As I talked with the store’s owner while perusing various items on sale, he suggested, “How about a flute?”  Being a long-time singer and piano player, it struck me as odd that I’d not thought of that before, going with something musical.  He had two flutes left, and took them out of the case to show me how easy it was (and is) to play…and within seconds I was making ‘those Native American flute sounds’ that we know when we hear it.
I was hooked.  But my wallet began groaning, so I took a few days to think it over and possibly re-prioritize my budget.  As luck would have it, I returned to purchase the flute only to find it had been sold.   The one flute left was a higher key, and I wasn’t sure that’s what I wanted to go with.  Already  in my head were visions of all the campfires I’d be playing around, all the sunrises I’d be communing with, all the while mentally hearing the lower key.  The groaning wallet took advantage of the opportunity to make me take yet another couple of days for pondering.
And so it was that I was going to get the remaining flute, knowing I could get another lower one down the road (NOTE: collecting flutes is a powerful addiction!).  Well, I was going to get it had it been there.  Strike two.  The salesperson  assured me they could have a flute drop-shipped to me quickly, and that’s when the proverbial lightbulb clicked on as I gave my thanks and left.
I didn’t know anyone who played the flute.  I was clueless about flute circles, which abound.  I had no idea that one of the greatest flute makers had lived right where I was before he lost his battle with cancer earlier that year, Hawk Littlejohn.  Clueless.  I did a quick internet search for the flute maker, found his site…and found out that I could buy that flute for about half of what the store was going to charge me!
Sold.  I was giddy with excitement…the very thought of my new way of living, and integration of the Flute, the daydreams that flowed like a peaceful river, it all felt like a master design.  I also knew this loud and clear, deep within, as I chose the flute:  the Flute was going to be an instrument of healing and medicine, not only for me but for others.  I was going to be a Messenger,  that I knew with the most resounding of convictions before the flute arrived.  To add, all of this was coming together at a time of a massive personal, spiritual rebirth and divorce.  It felt good.  It felt right.  The flute arrived and I began trying to play it before reading the instruction sheet.
I should have started with the instruction sheet.  Excitement levels exceeded poorly produced music, and I squawked away in oblivion.  Little did I know what was to happen the very next morning to forever change my Life’s path, yea an event that changed the world in many respects.
9/11.
As I watched the second plane hit the World Trade Center that morning, live, I looked through my tears at the flute lying on the dinette table.  I can only explain it as a deep peaceful ‘voice’ that spoke quietly yet loudly, if that makes any sense.  With distinct clarity I remember seeing a mental image of the flute vibrating at high frequency, with these five ‘spoken’ words:  “You have work to do.”
That was it.  I had work to do, whatever that was.  And that’s how my Flute Journey go started.
Still not knowing anyone who played the flute, I taught myself how to play, alone in my own insular world.  Mary Youngblood’s music was suggested to me at a local store, and when I first heard her melodies I felt like I was heading ‘home’ somehow.  Without flute keys matching, I had to memorize the songs in my head then hunt and peck the notes until they could be strung together (successfully).  It was a slow process, indeed.
With spring came a new work opportunity and a move closer to Charlotte, NC.  There I discovered the local flute circle that April.  By then I’d picked up another couple of flutes, and was able to play without making stray dogs run away.  However,  I kept wanting to hear a cleaner, more precise sound than I was hearing in most flutes…after all, when you pay good hard-earned money for an instrument it should play well and accurately, at least in my mind.  There are plenty that don’t.
At that meeting were 3 flute makers there that happily chewed the fat with me…I began casually asking questions about crafting flutes, and my mind started racing.  “I can do that,” I mused…and thus the seed was planted.  Mind you, I didn’t have a shop, much less the tools I needed to even try to make some flutes, so I kept thinking my way through how I could do it with the least possible trouble and expenditure, at least for the time being.
I didn’t have any guidebooks or plans…as I often do, I like reinventing my own wheels, as I learn most effectively that way.  I took a 24-inch piece of good ol’ yellow pine that would have been a typical resident in anyone’s firewood pile, and cut it in half.  With two twelve inch pieces, I marked off nine inches for the barrel, left one inch uncut for the flue area, and with the remaining 2 inches I marked off all but 1/2” at the end for the blowhole.
I did have a router, and had one bit, a 1” round-nose bit, with which I cut out the barrel and SAC or slow-air chamber you breathe into.  After gluing up the two halves, I began whittling away at the corners to round the flute, and as I went along, that yellow pine would give off big chunks, so much so that after I while I quit for fear of cutting into the barrel.  I’d already put a hole in the SAC by accident, and had to put a piece of duct tape over it to make it airtight.
I didn’t look at it as crude or Neolithic…I preferred the phrase ‘folk-art’ to describe that short, stubby,  unsanded, ugly flute.  I guessed where the finger holes needed to go, and didn’t guess as well as I should have.  I refer to the finger holes being large enough for spawning salmon to jump through.  To complete this oddity, I had to use green twine to tie the block on as I had no leather ties to do so.
I had only one goal in mind that day: to put two pieces of wood together and try to produce a musical note.  Little did I know I had many aspects of flute-making wrong, with dreadfully incorrect ratios.  But it played!  Oh boy did it play, a very loud high C, dead –on in the meter.  The chills, the goosebumps, the adrenalized excitement was overwhelming…I made a musical instrument!
‘Twas a red-letter day for my record book.  The flute circle was meeting the following weekend and I wanted to unveil my, shall we say, ‘unique’ flute.   At the typical flute circle gathering, there is a time called the play-around, where everyone sits in a circle and one by one play a song.  The rule was even if you didn’t play the flute or play it well, you still had to blow 3 notes before moving on to the next person.  As each person played, everyone else would supportively listen.  That’s where my unveiling would occur.
Sitting on my sofa and holding the folk art, I smiled lovingly like a dad upon his newborn kid.  “You are one ugly boy!”  As the old saying goes, the rest is history.  With a black marker I signed the flute “Ugly Boy” with the its birthday, July 7, 2002.  As the chairs were pulled into a circle that Saturday, everybody had chosen the flute that they were going to play.

Flutes of all woods, shapes, sizes, styles, keys, you name it, it was probably there, many in fancy cases or bags.  I had put Ugly Boy into a most appropriate case: a brown lunch bag.
I was a little more than halfway around from where the circle started.  The closer it came to my turn, the harder my heart beat in my chest.  “Deep breaths,” I thought, lest I get too excited and talk too quickly and play my special song too fast…and it was a lightning-fast song I’d written just for this loud, wild child.
“Hi, I’m Bob and I am going to play my first flute I just made, “Ugly Boy”…”
“Oh, you’re going to play the beer bottle?” as laughter rolled around the room.  There was no disputing it appeared I was brown-bagging refreshments as I held the sack up.  If you thought there was laughter with that last comment, you should have heard it when “Ugly Boy” saw the light of day.  One of the flute makers immediately said, “That’s not supposed to play!” as the barrel should have been closer to 18” long instead of 9”.  Little did I know.  I let ‘er rip, loud and fast, and that’s how Ugly Boy Flutes sprouted wings.
Not that I was certain that’s what I’d call my flutes…it was just done in humor at first.  But in pretty quick order I realized how perfect that name actually was.  Catchy, yes…search for flute makers and you get all sorts of spiritual, earthy sounding names.  “Ugly Boy” stands out in a crowd much as a purple penguin would.  The hidden beauty is what invaluable Life lessons are embedded in that crude piece of folk art.
I can talk a blue streak about my flute world.  When I finish telling the Ugly Boy story, people always remark what a passion I have for what I do, and they couldn’t be more right.  For in that homely foot-long piece of yellow pine are two very important lessons we would all do well to put into practice:
1)  Never judge anyone or anything by their appearance.   It’s what’s inside and is produced that matters.
2)  Each of us has a ‘song’ in us, which is a Life Passion, musical or not…and we have a responsibility to search within, find our ‘song’ and let it out loud and clear.  “Ugly Boy” transformed from a discarded piece of pine into, well, my whole world of Ugly Boy Flutes.  So, too, should our personal passions be discovered, developed, and shared.  Always and all ways.
That’s why I kept the name. At any point in time, many find themselves at the searching stage, which knows no age limit...searching for their purpose and meaning in Life.  When asked, "How do you know what your 'song' is?", my answer is a rather simple but accurate one: when you get up in the morning, you can't wait to go and do it, to get going, to get creative. 


It'll put a smile right in the middle of your heart.

Monday, January 25, 2010

COMING REAL SOON....

Mid G closed-end Kingfisher flute in quartersawn Red Oak...

Low E Half-Pipe one-of-a-kind experimental flute that is only 16" long!?!?! Walnut over Poplar...

Mid A Half-Pipe in African Mahogany over Ebony base...

High F (?) Half-Pipe 5-hole painted black...fun and bright!

Saturday, January 16, 2010

My "HIPPIE FLUTE"

(CLICK PICS TO ENLARGE)


The 'Hippie Flute' has landed in the hands of its happy owner as of Saturday morning, and here are the pics I had waiting in the wings to publish. You think I would have thought far enough ahead to record a song with it, but nooooooooooo that would have required me to think ahead! Oh well, you can only accomplish so much when things get hectic, eh?! I photographed it without any finish so I wouldn't deal with reflective glare, etc. Paints are acrylics in multiple coats, topped with a wipe-on polyurethane finish. The black lines were originally done with a Sharpie at the 'coloring book' stage, but finished off with a Rapidograph pen before sealing.

The particulars are it's made of spruce, in the key of low C, and I built an in-bore constriction about 5 inches from the foot of the flute to make this a much more compact low C flute. The short SAC (area behind the block) makes for a more comfortable hand placement, closer to the player. Typical of softwood flutes, it's oh-so-mellow...perfect for the theme, dudes.

The new parent Sharon mentioned something I'd thought about...whether one would be comfortable playing Native songs on such a flute, would it feel right, etc. While I was alive for Woodstock, I was too young to remember much about it or anything going on then. But was it not an era that stood up against government control and lying, covering up 'truth' and strong-arming those that refused to play by the Fed's rules? Was it not about truly loving peace and acceptance of everyone as they were? Can't encapsulate such a significant cultural movement, of course, but I would have no problems playing serious soulful songs with that baby.

I did tell Sharon that she needed to buy a pair of glasses with round yellow or rose colored lenses, as well as a cheap afro wig...be in a somber concert, start talking, put on the glasses, then the wig, then pull the flute out...wouldn't that be a hoot?!


Wednesday, October 28, 2009

DON'T FAINT...THE NEW WEBSITE IS UP!

Check back for updates like sound samples and
other pages in the days ahead!

Thursday, October 08, 2009

I put my eggs into a couple of show baskets this month, so letting the sawdust and chips fly as I finish up some new stock. Thought the natural scree of shavings was rather artistic, myself, from the jointer I set on top of my 13" planer. One day I'll have a bonafide shop and space to not piggyback the tools...in this case, the near-100 pound planer is not fun to constantly move around, so it served a dual purpose for some quick jointing...


SATURDAY OCTOBER 10
26th Annual Church Street Fair (LINK)
Waynesville, NC
downtown, Main Street
10a - 5p

High-quality art show that I wish were a 2-day show but instead is a one-day wonder. Ugly Boy Flutes is booth #29 very close to Mast General Store (on a line to the famed Whitman's Bakery), easily identified by the two 6-foot tall turquoise kokopelli figures that guard the entrances. I wish it weren't so, but it looks like showers are likely all day, so bring rain gear. The one day you want dry is the wettest of the week...c'est la guerre!

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SATURDAY/SUNDAY OCTOBER 17/18
2nd Annual Arts & Crafts Fall Festival (LINK)
Tryon, NC
373 Harmon Field Rd.
10a - 5p, both days

This is my former stomping grounds and where family lives...QUAINT area to explore, and while it is not a huge show, there are some neat artists in the region. The Tryon Arts & Crafts building has a wonderful museum and shop, as well, at one end of the Harmon Field area. Fall colors should be doing their thing, too!

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Insofar as new flutes, I'm stocking up on half-pipes in myriad keys as the economy has created a higher than normal demand for that less-expensive style...uncompromised sound quality, just in a unique design that won't roll off a table! There is one 'bagpipe' drone available, an unusual design...and the Green Heron will have a special display as well (hoping a discriminating collector might want to adopt it!).

Cheers, y'all!

Friday, August 21, 2009

(click on pics to enlarge)


Here's another one of the 5 flutes I turned in Tuesday for jurying, and one of my all-time faves: my Great Blue Heron flute, that is now part of a Charlotte school's museum. They graciously loaned it back to me for a couple of weeks...always a thrill to see an old 'kid' of mine and take it out for a whirl!


The body is Quilted Maple from the Pacific Northwest, capped on both ends with Madrone burl. Black Walnut was used around the finger holes...to put those in, you tune the flute, then drop a 1/2" drill bit into the center. Add in a 1/2" plug of your wood of choice, sand to the barrel, then redrill the original sized hole in the center and fine-tune. Makes for a nice touch.

The block is a single piece of Poplar, carved and burned to it's final shape. I didn't have taxidermy eyes back when I made this so I painted inserted beads. When I get into fragile territory like the breeding plumage off the back of the head, I impregnate it with a watery superglue to strengthen it.


The inlaid dragonfly was made with Turqouise and Lapis for the body, and crushed Abalone and Aluminum dust for the gossamer wings. The Heron and Dragonfly make a nice totem tandem. (FYI, the holes below the dragonfly are simply tuning holes)

Thursday, August 20, 2009

(CLICK PICS TO ENLARGE)

"THUNDERBIRD"
mid G modes 1&4
figured Black Walnut body
(birdbeak design)
inlay: Turquoise



Block: Claro Walnut "Thunderbird" with Turquoise

Bold player this one, and fresh off the press. Not available for sound samples or sale until September 1 (out of town for judging); email for more information.

Tuesday, August 18, 2009

DELIVERY DAY!

I think I could tweak and tweak and tweak myself into trouble with flutes...the more you look closely, the more you can see you want to diddle with, seeing things that 999 out of 1,000 would never ever see! Alas, gussying up the 5 flutes to take to Asheville Tuesday for judging later this week,for potential membership in the Southern Highland Craft Guild.

Too, the day has been a squirrely one that I won't go into detail about...except to say when you're looking for a break for things to slow down so you can catch your breath, that's when a bevvy of other things flare up like a California wildfire! Can I get an "AMEN!" from the choir???!!!

For now, I'm posting detailed pics of just the freshly finished Green Heron flute (low E), complete with carved creek and trio of Grandfather rocks. The body is figured Black Walnut, and the block is a single piece of Basswood (plus the glass eyes).

(click pics to enlarge)




What's peculiar about photography sometimes is how certain colors don't translate exactly; while the Heron's head looks rather light and blue, it's grayer and darker...tweak as I might I couldn't get a great match, but you get the idea!

Lastly, I took a group shot of the 5 show flutes I'm turning in:


From top to bottom they are:

1. "Praying Hands" (mid F#) in Papua New Guinea Walnut, Dogwood and Bloodwood

2. "Jonah and the Whale" (low E) in Makore with a Galilean boat of Peruvian Walnut

3. "Great Blue Heron" (low E) in Quilted Maple, burl caps, dragonfly inlay and Poplar head

4. "Green Heron" (low E) per above

5. "Thunderbird" (mid G) in figured Black Walnut and Claro Walnut T-bird w/ turquoise

The top 3 flutes are already in private collections, and generously loaned for this review. The bottom two are new but won't be for sale until early September. Email me for more details on either.

Carpe diem, y'all!


Friday, June 26, 2009

QUICK SHOW NOTICE
Sat. June 27 & Sun. June 28
MAGGIE VALLEY, NC
"Pretty Crafty" grounds, Hgy. 19
9am - 6pm both days

Drop by if you're in the area and try out some cool new flutes!

Sunday, June 21, 2009


NEW WEBSITE UPDATE

The old website ( www.UglyBoyFlutes.com ) recently became 'toast' and the new one should be up in a matter of days.There is a front page up for the moment with one of my favorite songs that plays on it, a song on which I multitracked all the instruments. You can replay it manually at the bottom of the page.

Thanks for your patience!!!

Thursday, June 04, 2009

DOGWOOD BRANCH FLUTE
HIGH F (VERDI) 6-HOLE

I'm really liking the dead Dogwood branches I've found at this one place. I had already cut this branch in half and glued it before I realized I should take a picture of it. Too, just because someone had suggested it one time, I glued up the flute and then used lots of cheap electrical tape to hold it together instead of my army of clamps I normally use...(I greatly prefer clamps!)


In the picture, the mouthpiece is to the left and the exit holes to the right...the block and sound board area sits just to the right of the knob area, top left. Again, just a good ol' dead branch I picked up where I walk Mercy sometimes, with one significant crack/split that runs the length of much of the bottom of the flute.

First, the finished pictures of the whole critter (click on pics to enlarge). It's approximately 24" long...the SAC (slow-air chamber you breathe into) is about 9" long, 1" for the sound board area, and about 14" for the barrel. As you will see, there are getting to be what are my trademark tuning holes making this a short playing barrel, holes that I really like creating as they add another artistic flare to what is a truly unique flute...






It's in the key of high F (Verdi tuning), which explains the rather tight and staggered spacing on the 6 playing holes...interesting, too, to see a decent size flute play such a high key (the earlier Dogwood branch flute post was in the key of B, significantly lower but the same overall length. All a function of bore diameter and length of the 'musical' barrel, up to the tuning holes)...

Now, it just so happens that I've tuned all my branch flutes to Verdi frequencies...probably won't keep that up, however with this flute I didn't put it to a tuner until I took these pictures just yesterday (notice I've not even signed the flute yet). One reason why I didn't care about knowing the key is I make flutes for the joy of making them...I let this come into its own voice, and it's beautiful.

Consider the 'normal' A440 tuning that we all hear in virtually any music today...a note can be sharp or flat, sort of in between notes...however, that is basically where the Verdi frequencies are, the quarter-tones in between A440 notes. Sooooooo....putting those two ideas together, when I tune a flute, it's either going to be nicely in an A440 scale or an A432 (Verdi) scale. A bit simplified, but you get the idea...which is why I decided to let this flute (and a crop of others) come into their own voices and let their keys be what they are.


"Ooooh, I'd like a flute like that in high D#...can you make one?" Could, if I had the right piece of wood, I guess...but with these branch flutes I don't want to force the bird to land in any key tree, so I don't take such orders on. They are what they are...and this one has some neat details in it...

This is my tuning hole group...I cut the first one closest to the end (right) and check the flute's fundamental...through experience I can just tell if it's too low by the qualities of the root note. So I cut another....then another...until I found a really sweet, strong note that 'spoke' to me.

In the earlier Dogwood branch flute post I mentioned, I cut it along its major crack line and discovered some inherent problems compounded by doing that. For this flute, I cut the branch in half on a plane perpendicular to the large crack. I could have done the ol' cedar dust and runny CA glue trick as before to fill it in, but I felt like adding a splash of color this time. It's actually green Malachite, but I didn't compensate for the blue-shift in the shaded area I photographed in late yesterday...


The boring insect 'designs' made for neat patterns...this one the letter "V" which I'll say is for Verdi...the crack did go all the way through to the inside of the barrel I carved out, so I put a layer of thick CA glue on the inner opening to give me a base to pour in the crushed stone and powder from the outside.

The 'foot' of the flute is neat in that I opened up the two holes at the split...and learned the hard way that when you work with a flex-shaft power carving tool that you canNOT let the cutter head hit two surfaces at once, lest you eventually break the inner shaft from the resulting sudden torque and chatter when you get too tightly in on an area (should have gone to a smaller bit instead of one that was only a tad smaller than the hole).

"Hey, Bob, sounds like you broke the shaft!?!"

Yep. You live and learn, and I found a couple of affordable shafts on-line, now en route to me as I type. While I use a Wecheer, I've been told it's even a problem for the much pricier Foredoms...basically any flex shaft carver. They have powerful motors turning a core-shaft of tightly wound wires, and if the bit gets stopped hard by the material you are working on, the motor keeps turning briefly until the wire stops it...only if you do it repeatedly, the wire breaks. learned a lot in that lesson of a few days ago, I did...


Well, that's all for now. I've also been salvaging older flutes that were collecting dust, unfinished for some technical design or musical issues, and have had good successes 'repairing' them. Been kinda sorta like the old adage I'm reminded of...

"There are no 'problems', per se, just opportunities for solutions."

Have a blessed day, all y'all!


Wednesday, May 27, 2009


The analogy of a Cracker Jack box comes to mind, where you get a cardboard box that is full of not only sweet things but a surprise that delighted me as a little kid. OK, point taken, I spent little of my life actually 'little'...but this particular 'kid' (as I call all my flutes) has thoroughly done that, delighted me. In case you didn't see yesterday's post, here it is in all it's fibrous glory...

(click on pics to enlarge)

...the now-Ugly-Boy when it was just a throw-away stick...

[Lest I forget, it's a high B tuned to Verdi frequencies (A432) and is ~24 inches long] Once glued, then tapped for sound and voice, the careful sanding began. I wanted to remove the oxidized stuff and yet I didn't want to remove 'character' that I was seeing, and there was a lot of it. With a magical break in the weather, I quickly photographed what I now call "The Howler"...as I was photographing some of the wonderful intricate detailed grain patterns, this one jumped out at me as a ululating wolf...see if you can see it, too...

For those that had any trouble seeing it, I did a little key fer ya...


This flute is just loaded with interesting patterns...



As above and below, there were voids that I had to fill in...while I could have used something like Turquoise or malachite, I decided to stay 'natural' and used cedar dust. I simply would add a watery superglue and press the dust in, then 'water' the top with the watery glue. Makes a rock-hard and pretty inlay, if I do say so myself.

I mentioned in yesterday's post about avoiding sticks with pronounced splits, as such cracks are rarely singular in nature or on the same plane. Case in point for this flute as a couple of large pieces flew off when cut with the saw and also with the Kutzall bit I used to rout out the chambers. In this case it was easier to fill it in as opposed to go look for the wood or try to custom fit some odd piece in the void...all part of the 'on the fly' decisions I have to make.

The mouthpiece ended up being quite wide where I had decided to cut the branch...so instead of boring the hole and then shaping down to the opening like I would normally do, I left it as-is and had this flash to simply use a sander and make it concave. Never done it before, never seen it, but it is really easy to play and so I've given the design an appropriate monikor: "The Kisser". That's how you play it, just 'kiss' it and blow...

Here are a few views of the almost-finished flute, the High B "Howler"...




Not too bad a transformation of kindling, eh? Carpe diem, y'all!